The Pharmaceutical Bottles Vision Inspection System is designed to automate the inspection process in pharmaceutical manufacturing. Leveraging high-speed cameras and AI-driven image recognition, the inspection system identifies various defects when process different bottle types and offers real-time monitoring for enhanced quality control.
Item No :
DR100Order(MOQ) :
1SETPayment :
TTProduct Origin :
CHINAShipping Port :
GUANGZHOUIntroduction
The Automatic Visual Inspection System can be applied to inspect large infusion products in plastic bottles. Its working principle is to use an imaging contrast processing system to identify qualified products and defective products, and automatically remove the defective products through relevant mechanisms.
This Pharma Inspection Equipment uses a bottle-clamping system to firmly press the bottle and the rotating mechanism drives the plastic bottle to rotate at high speed which make the foreign matter in the bottle rotate together with the liquid. When the bottle stops rotating quickly, because the liquid is still rotating under inertia, the movement trajectory of the visible foreign objects in it is captured by the industrial camera, and then processed through the image processing system to achieve the detection effection.
Besides capturing the foreign objects in the liquid, HUAYAN visual inspection system also can detect the defects in Pull Ring, Lifting Ring, Filling Volume, Cap, Appearance and other parts.
With this automatic inspection system, pharmaceutical manufacturers can lower operational costs, minimize human error, improve overall productivity and increase quality control across all batches.
Technical Parameters
Item Name | Specification |
Model No. | DR100 |
Nominal Speed |
30,000 Bottles/Hour (Customized According to Customer Requirements) |
Application | 50-2000 ml Plastic Bottle |
Power Supply | 380V 50Hz 3P+N+PE |
Auxiliary Power | 24VDC |
Nominal Power | 6 KW |
Air Pressure | 6-8 BAR |
Machine Size (L*W*H) |
2600x2500x2000 mm |
Machine Weight |
About 3 Tons |
Detection Range
No. | Inspection Parts | Inspection Defects |
1 | Particles | Detect Particles (Color Spots,Black Spots,Fibers,Mosquitoes, Hair, Plastic Scraps) in Liquid |
2 | Pull Ring |
Detect The Presence or Absence Of Pull Ring and Breakage, Internal Plugs |
3 | Lifting Ring | Detect The Presence Or Absence Of Lifting Ring, Wrong Welding Directions |
4 | Large Metal Foreign Objects | Detect The Metal Foreign Objects, Such as Tension Springs, Gaskets Etc |
5 | Bottle Body | Detect The Foreign Objects Inner Wall of Bottle, Obvious Black Spots Etc |
6 | Filling Volume Inspection | Detect the Filling Volume Normal or Not |
7 | Bottle Cap | Detect the Bottle Cap Available or Not |
Advantages
1. High Precision: High-resolution imaging for accurate detection of micron-level defects and foreign objects.
2. Comprehensive Inspection: Includes liquid level, fill quantity, bottle appearance, and internal foreign objects.
3. High Speed and Efficiency: Capable of inspecting hundreds of bottles per minute, suitable for production lines.
4. Intelligent Algorithms: Allows flexible setting of inspection parameters.
5. User-Friendly Operation: Intuitive human-machine interface.
6. Stable and Reliable: High-quality materials and excellent craftsmanship, adaptable to complex environments.
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