Automatic Five-Gallon Water Bottles Visual Inspection System to ensure the quality and integrity in large water bottles by streamlining the inspection process, improving efficiency while minimizing human error. Its high-resolution capabilities allow for the detection of even the smallest imperfections, ensuring that five-gallon water bottle meets industry standards for safety and reliability.
Item No :
PJ400Order(MOQ) :
1SETPayment :
TTProduct Origin :
CHINAShipping Port :
GUANGZHOUIntroduction
We are the first domestic company successfully develop the five-gallon water bottle inspection system that has passed customer validation. Utilizing advanced imaging technology, the system detects defects such as cracks, contamination, and improper labeling with high precision.
The Five-Gallon Water Bottle Foreign Object Visual Inspection Equipment operates by placing bottles on a conveyor system that moves them at a constant speed through the inspection area. In this area, a uniform and bright lighting system ensures optimal visibility. High-definition industrial cameras continuously capture images, which are then transmitted to an image processing unit. Advanced algorithms analyze these images to detect foreign objects, assessing characteristics such as size, shape, and position. The system compares these attributes to preset quality standards to identify defects. Once a defective bottle is detected, the system automatically removes it from the production line, stores inspection results in real-time, and feeds data back into the system. This feedback helps bottle manufacturers make necessary adjustments, optimize production processes, and ensure compliance with industry standards, ultimately enhancing product quality.
Technical Parameters
Item Name | Specification |
Model No | DWJ50 |
Inspection Speed | 3000pcs/H |
Application | Five Gallon Water Bottles |
Software | HUAYAN |
Power | 380V 50Hz 3P+N+PE |
Nominal Power | 4 KW |
Auxiliary Power | 24 VDC |
Air Pressure | 6-8 BAR |
Machine Size (L*W*H) | 2100 x 2100 x 2000 mm |
Detection Range
Detection Station Layout | Detection Configuration | Detection Contents |
Bottle Bottom Inspection Station | 1 Set of Visual Units | Straws, Cigarette Butts, Stickers, Toothpicks, Metal Objects, Lid Pieces etc. |
Bottle Body Inspection Station | 2 Sets of Visual Units | Stickers, Colored Plastic Film etc. |
Bottle Neck Inspection Station | 1 Set of Visual Units | Stickers, Colored Plastic Film etc. |
Bottle Mouth Inspection Station | 1 Set of Visual Units | Scratches, Chips, etc. on Bottle Mouths. |
Advantages
1. High Precision: Advanced visual imaging accurately identifies tiny foreign objects, ensuring detection accuracy.
2. Speed: High detection speed allows for the inspection of a large number of water bottles in a short time, improving efficiency and production capacity.
3. Comprehensive: Full scanning of all parts of the water bottle, with no blind spots for foreign objects.
4. Intelligent: Smart image analysis algorithms eliminate interference and reduce false positives.
5. Simple Operation: Intuitive interface, easy to operate and master.
6. Good Stability: Rigorously tested and optimized for stable operation with minimal faults.
7. Customizable: Can be tailored to customer needs and environmental conditions.
Tags :