Introduction

High-Speed Closure Vision Inspection Machine uses high-resolution cameras and vision algorithms to ensure quality control of plastic caps and closures by detecting defects in real-time and rejecting faulty caps from the production line. This plastic cap inspection solution enhances production efficiency, reduces manual inspection efforts, and maintains product quality standards in industries such as packaging, pharmaceuticals, food and beverages.

Additionally, this inspection machine has features for automatically removing defective products, saving inspection results in real-time, and feeding production data back to the system, assisting companies in achieving precise and data-driven production management.

Technical Parameters

Comprehensive Inspection

1. Top Cap Inspection

2. Inner Cap Inspection

3. Side Cap Inspection

Inspection Items

1. External defects of the bottle cap (scratches, cracks, damage)

2. Printing quality of the bottle cap (clarity, completeness, and accuracy of text and patterns)

3. Size and shape deviations of the bottle cap (diameter, height, roundness)

4. Correct positioning and integrity

5. Surface stains, foreign matter, and impurities

6. Material defects of the bottle cap (bubbles, sink marks)

Key Components and Features

1. Industrial Camera: High resolution, high frame rate, and low noise, capable of quickly capturing clear images of bottle caps.

2. Lens: High optical precision and deep depth of field to ensure clear imaging of all parts of the bottle cap.

3. Light Source: Provides stable, uniform, and adjustable lighting to highlight the features and defects of the bottle cap.

4. Image Acquisition Card: Capable of quickly and accurately transmitting the image data captured by the camera to the computer for processing.

5. Computer System: Equipped with powerful computing capabilities and image processing software to quickly analyze and process large volumes of image data.

6. Inspection Software: Features intelligent algorithms and image analysis functions for accurately identifying and classifying defects and features of the bottle caps, along with statistical analysis.

Application

Beverage production industry, bottled water production, dairy industry, alcoholic beverage production, edible oil production, condiment production, pharmaceutical industry and more.